Comprehensive adhesive and sealant solutions

We design advanced product solutions to integrate with your automotive manufacturing operations. This includes supplying, dosing and applying a wide range of adhesives and sealants.

Industries

Applications

Structural Adhesives

Efficiently dispense high-strength adhesives for metallic and non-metallic body components.

Mastic Sealing

Efficiently apply viscous sealants used to fill gaps and bond components in assemblies.

Hem Flange and Seam Sealing

Apply precise thin beads of adhesive around part edges.

Direct Glazing

Precisely apply urethane sealant to automotive glass.

Chip and Corrosion Protection

Proactively apply protective materials to door sill panels and wheel wells of vehicles.

Liquid Sound Deadening

Carefully manage the use of difficult and corrosive materials, often in fan spray patterns.

Industries

Applications

Structural Adhesives

Efficiently dispense high-strength adhesives for metallic and non-metallic body components.

Mastic Sealing

Efficiently apply viscous sealants used to fill gaps and bond components in assemblies.

Hem Flange and Seam Sealing

Apply precise thin beads of adhesive around part edges.

Direct Glazing

Precisely apply urethane sealant to automotive glass.

Chip and Corrosion Protection

Proactively apply protective materials to door sill panels and wheel wells of vehicles.

Liquid Sound Deadening

Carefully manage the use of difficult and corrosive materials, often in fan spray patterns.

Save Money

Our electric adhesive dispensing systems are more energy efficient than pneumatic systems. They will reduce downtime, simplify solution design and maximize consistency – helping you comply with critical specifications and quality requirements.

75%

less energy consumption

30 minutes

or less to swap components for longer uptime

Increase Throughput

We leverage innovative design to help you save time and money. Our i-Flow control system automatically adjusts to help you operate consistently at high flow rates, accelerating application processes to increase efficiency and profit margins.

80 ms

adaptive i-Flow control self-adjusts

0

flow interruptions and pressure drops

Maximize Connectivity

Our IntelliSense product line can easily integrate into most central PLC or SCADA systems to ensure smooth installation as well as advanced monitoring and control.

6

Communication protocols available for seamless integration Cloud-based monitoring available through Binks cloud service

24/7

Cloud-based monitoring

Save Money

Our electric adhesive dispensing systems are more energy efficient than pneumatic systems. They will reduce downtime, simplify solution design and maximize consistency – helping you comply with critical specifications and quality requirements.

75%

less energy consumption

30 minutes

or less to swap components for longer uptime

Increase Throughput

We leverage innovative design to help you save time and money. Our i-Flow control system automatically adjusts to help you operate consistently at high flow rates, accelerating application processes to increase efficiency and profit margins.

80 ms

adaptive i-Flow control self-adjusts

0

flow interruptions and pressure drops

Maximize Connectivity

Our IntelliSense product line can easily integrate into most central PLC or SCADA systems to ensure smooth installation as well as advanced monitoring and control.

6

Communication protocols available for seamless integration Cloud-based monitoring available through Binks cloud service

24/7

Cloud-based monitoring

Technology Focus: Synchronized IIOT and Industry 4.0 Controls

We leverage both concepts in our systems to help you quickly and efficiently connect, control, monitor and communicate critical production data.

Ready for Integration

IIOT and Industry 4.0 controls are designed to integrate into your smart factory.

Synchronized Operations

Allows you to synchronize control capabilities across multiple pump systems, enabling remote operation.

Remote Monitoring

Ensures engineers always have real-time visibility and control over operations.

Learn more

Technology Focus: Synchronized IIOT and Industry 4.0 Controls

We leverage both concepts in our systems to help you quickly and efficiently connect, control, monitor and communicate critical production data.

Ready for Integration

IIOT and Industry 4.0 controls are designed to integrate into your smart factory.

Synchronized Operations

Allows you to synchronize control capabilities across multiple pump systems, enabling remote operation.

Remote Monitoring

Ensures engineers always have real-time visibility and control over operations.

Learn more

FAQ

What type of spray gun is best for automotive?

HVLP spray guns are ideal for primer and topcoat applications as they minimize overspray and improve transfer efficiency, saving paint and costs. Trans-Tech spray guns (like many DeVilbiss models) provide slightly higher spray speed and power while still meeting transfer efficiency requirements. For best results, professional painters often choose high-performance spray guns like the DeVilbiss DV1 or GTi Pro Lite, specifically designed for automotive primer and topcoat applications.

What is the difference between HVLP and LVLP spray guns?

HVLP (High Volume Low Pressure) spray guns use large volumes of air at low pressure to atomize paint, minimizing overspray and increasing transfer efficiency. They are ideal for achieving smooth paint finishes while reducing material waste. On the other hand, LVLP (Low Volume Low Pressure) spray guns use less air, ideal for paint shops with smaller air compressors. LVLP guns also produce less overspray and can provide better control over detailed painting, although spray speed may be slower than HVLP guns.

What nozzle size is best for automotive painting?

The ideal nozzle depends on the type of paint you are spraying.

  • For primer, nozzles from 1.2mm to 1.3mm are typically recommended. They provide fine spray atomization, giving even and smooth coverage.
  • For topcoat, nozzles with diameters from 1.3mm to 1.4mm are best, allowing for high-quality finishes with proper flow characteristics.
  • For undercoat, use larger nozzles, such as 1.7mm to 2.0mm, to handle thicker materials and create even surfaces.

DeVilbiss offers multiple gun tip sizes for most gun types, allowing you to choose according to your material and job requirements. For more detailed information, please refer to these resources at our automotive finishing center.

What maintenance is needed to keep my spray gun working like new?

Regular cleaning after each use is essential. Use appropriate solvents and cleaning tools to remove material residue. Regularly inspect and replace wear parts such as needles, nozzles and air caps to maintain optimal performance and spray quality. Using spray gun cleaning solution or spray gun cleaning kits can make the job faster and easier.

Can I use disposable cup systems with DeVilbiss spray guns?

For best results, we recommend using the DeVilbiss DPC (DeKups®) disposable cup system, designed to reduce cleaning time and prevent contamination. DeKups® are compatible with all types of coatings, incorporate mesh filters and have convenient ratio markings for accurate coating measurement.

Gun vibration, what should you do?

Tighten the liquid needle tip to 15-20 foot lbs and tighten the liquid needle tip.

How to fix a spray gun with heavy spray pattern on top or bottom?

You can rotate the air cap 180 degrees and if the heavy pattern changes, the air cap may be dirty or damaged, but if it doesn’t change then the liquid tip may be dirty or damaged.

Can DeVilbiss bumper pads be used on primed bumpers?

Current bumper pads are strong enough to abrade most primed bumpers. However, they are not hard enough to level the primer (remove uneven spots) on the bumper.

One can use current bumper pads to clean and degrease primed bumpers. However, they will not effectively level the primed surface and will still need to be sanded.

Automotive refinishing education hub

Learn more about automotive refinishing products and solutions with easy access to helpful educational materials.

Automotive Refinishing Education

Automotive refinishing education hub

Learn more about automotive refinishing products and solutions with easy access to helpful educational materials.

Automotive Refinishing Education

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    Get your DeVilbiss Gear!

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